0000195439 00000 n Internal surfaces are coated with light oil or filled with light grease, and end covers are typically installed to keep water and airborne contaminants from internal surfaces. Use correct, volumes of grease, too much and the excess is washed downstream, too little is a, waste of time, money and manpower. 1537 Grafton Road . hbbd``b`z$A*`>$^ h 0000207530 00000 n 0000112180 00000 n 2. Also ideal for equalizingpressure when servicingwellhead gate valves. 0000006821 00000 n << Clean valves last longer, since theres little chance for debris to build up and negatively impact the performance of your piping system. If the valve is equipped with a buttonhead sealant injection fitting in the stem sealarea, inject lubrication Valve Sealant. Valve Components . endstream endobj startxref When it comes to plant safety, properly installed and maintained ball valves can prevent any hazardous leaks in a piping or processing system. trailer When in doubt regarding the appropriate valve material, use the Cole-Parmer Chemical Compatibility Database to ensure valve materials are compatible with your specific media. Benefits of Maintaining Your Ball Valves . HD 0D{N 'RHIC>;F7Z+ S$bDBsX``*`^%`+}N^~pxT#Q]5 oeFi:UR/ >stream valves at all times, and, ultimately, require less lubricant. Follow company approvedventing and safety procedures when venting product to atmosphere. 48n3{? 0000055769 00000 n 0000003008 00000 n << 0000101509 00000 n Under normal conditions the Valve should be greased at a MINIMUM every 5 cycles. Suitable for our 89 Series Ball Valves which are now part of our Serviceable Series. Most gases are lethal in high concentrations. 0000146717 00000 n 64 0 obj Be aware that the closer the medias temperature/pressure rating is to the ball valves rating, the more frequently the valve will need to be replaced. @ . A comprehensive introduction to valve actuators, covering power sources, failsafes, questions to ask and more. CRYOGENIC THREE PIECE BALL VALVE. Procedure. The cleaning procedure will remove the build-up ofcontaminants from seal faces, allowing the seat rings to sit down tightly on the ball. butterfly valve (12 pages), High performance butterfly valve (14 pages), 3-24 150/300/600 class triple offset valve (20 pages), Hi-integrity trunnion mounted ball valve (24 pages), Resilient-seated butterfly valve (11 pages), Double block and bleed plug valve (34 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. 0000206114 00000 n They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. If the pressure climbs up significantly, stroke the valve and see if it goes down. sales representative to obtain maintenance procedures. %%EOF .Otherwise, the pipeline will be pressurized with high-pressure natural gas.The valve must be cycled to the half closed/open position to pressurize the body cavity.valve must 0000145552 00000 n 0000202662 00000 n Reactive Maintenance Services. In such applications proper preventative measures can significantly extend the life of your ball valves. They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. hwTTwz0z.0. 0000194340 00000 n 0000013634 00000 n Ideal for OEM and end-user automated valve applications that require superior, long-term performance. 0000006556 00000 n ENGINEERED VALVES. S/:j / 3z>1KO>T ?8n_(q&~p|-0|ho[wE %PDF-1.3 endstream endobj 53 0 obj <>/Length 9/Matrix[1.0 0.0 0.0 1.0 0.0 0.0]/Resources<>>>/Subtype/Form/Type/XObject>>stream Ball valves can be made of stainless steel, brass, bronze, or plastic (PVC). 0000206359 00000 n ABC Rev.3.01.06.17 BALON TRUNNION MOUNTED BALL VALVE 10" and 12" ANSI CLASS 150 (285 PSI WP) 3.1.2.3. 0000028354 00000 n /Prev 697573 Long neck, lug body, 175 psi cold working pressure, 2 to 24-inch sizes. 0000111083 00000 n 0000203249 00000 n 1. 3.1.2.2. PTFE delta seal. 64 0 obj Wynn Plaza Hotel Las Vegas - MapyROA map showing Wynn Plaza Hotel Las Vegas in Las Vegas, NV. Seals are typically the first component to fail in a ball valve, since they are made of much softer material than the valve body. Greasing helps maintain the integrity of well head pressure . Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. endstream endobj 56 0 obj <>/Length 9/Matrix[1.0 0.0 0.0 1.0 0.0 0.0]/Resources<>>>/Subtype/Form/Type/XObject>>stream Cameron Valve and Process Systems support, Life Cycle Management for clients. 7#fzT4|Yyo{>=j xB,d} Most hand-held sealant injection pumps are capable of generating. 0000196265 00000 n 0000105598 00000 n Pressure classification (ASME/ANSI 600 lb, API 3000 psi). A ball valve is designed to be used in the fully open or fully closed position. Inject approximately 1 ounce of lubricant/ sealant per inch of valve size into each, Example: 10 ball valve x 2 seat rings = 20 ounces lubricant/ sealant. > E { 64 72 Tests prove that periodic lubrication with valve cleaner preventsformation of gums and lacquers in valves, preventing costly repairs and down-time. 61 0 obj <>/Filter/FlateDecode/ID[<43BFDCEED8C202ACC059A128D639AF7E>]/Index[48 27]/Info 47 0 R/Length 73/Prev 837719/Root 49 0 R/Size 75/Type/XRef/W[1 2 1]>>stream 0000106695 00000 n Do Not . 0000207767 00000 n Service Personnel are available to assist you with Valve Maintenance Programs. Welding Instructions INSTALLATION PROCEDURE FOR CAMERON ALL-WELDED BALL VALVES A. PTFE delta seal. ALWAYS displace, extra heavy sealant and double extra heavy sealant with a lighter lubricant/ sealant, when the seal is no longer required to avoid the risk of plugging complications at, some future date. Inspect the grease fitting to ensure it is not leaking or defective. Valves which constantly require extra heavy sealant should be, The best results are achieved by injecting while the valve is in the fully open or fully, closed position. Essentially a ball valve is composed of an outer shell, a ball with a hole in it, and an actuator such as a handle. /R0 gs (z87G? 0000007663 00000 n The first in the ball valve industry to offer direct actuator-to-valve mounting. 0000207773 00000 n Provided the valve is made of durable material, the ability to replace components means that three-piece ball valves can long outlive their one- and two-piece counterparts. endobj CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. View catalogue. For valves supplied with a Stauffer type grease cup, the cup should be checked to assure that it is full so that the grease can be injected by turning the screw cap. 0000195164 00000 n )w]i_6t>/6CI{mO^ ]`3W;s#&+yK,n2L{Fs"o4}S_U{E-T^0% 0@T%8Ekeu,8g(G11`4 The engineering standards produced by the pipeline company should also include a provision for utilizing a full port ball valve for body bleed purposes instead of a conventional body vent fitting. 0000002749 00000 n d. EKO(#`$5+#L| %PDF-1.3 What is a Valve Connection? The best practice is to follow the manufacturers recommendations or if the valve is working properly do not apply grease. Pneumatic actuated ball valves are the most durable option in high-pressure environments, provided you have access to compressed air. For weld end valves, specify I.D. Wait 30 to 40 minutes and cycle valve again. /Names << /Dests 41 0 R>> Effective valve maintenance can be accomplished using cleaners and introducing, the proper lubricant at regular and frequent intervals. x7@ P 0000027257 00000 n 0000002132 00000 n On call to service any jammed and passing valves. xref Video Cedit: fbvalve / CC BY-SA 4.0 . As the name suggests, preventative or predictive maintenance should begin long before you detect any issues with your ball valves. Learn how to properly read a high-pressure, sealant injection gauge (mounted on the pump) to help determine when the sealant, The introduction of heavy sealants provides the ability to achieve a reliable, temporary seal even if more serious seal damage has occurred. 0000145279 00000 n Stem sealant injection. 1. 0000146376 00000 n Wait30 to 40 minutes and cycle valve again. 0000003274 00000 n 1391 0 obj <>/Filter/FlateDecode/ID[<4D182F45E682E248849B16B3F758857D>]/Index[1383 16]/Info 1382 0 R/Length 60/Prev 294606/Root 1384 0 R/Size 1399/Type/XRef/W[1 2 1]>>stream endstream endobj 1384 0 obj <>/Metadata 60 0 R/PageLayout/OneColumn/Pages 1378 0 R/StructTreeRoot 75 0 R/Type/Catalog>> endobj 1385 0 obj <>/ExtGState<>/Font<>/XObject<>>>/Rotate 0/StructParents 0/Type/Page>> endobj 1386 0 obj <>stream >> For technical questions, please contact the following: Engineering Department. /Size 136 0000107519 00000 n hT=o w~:@hvd;Nt!@;u ~SyP0=&KX qr G63oKce3'D 8 'G~3#W+x-"7`q i? 0000201245 00000 n After valve is tested and drift is set, it will be prepared to have the body cavity greased. 0000202109 00000 n 0 Gate valve (20 pages) Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual Fully welded body ball valve (20 pages) Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual Cryogenic three piece ball valve (5 pages) Thanks for this. Ball valves are generally intended for the on/off control of fluids and gases without solid particulates. /P 0 0000025887 00000 n 0000151090 00000 n b. 8. View catalogue. /MWFOForm Do 0000001138 00000 n Ball Valve Maintenance [Preventative & Scheduled], appropriate power source for your application, Cole-Parmer Chemical Compatibility Database, Valve & Pipe Connections Explained: Threaded, Flanged, Welded & More, Gate Valves vs. Ball Valves: How to Pick the Right On/Off Valve for Your Application, Durability in high-pressure, high-volume and high-temperature applications, Versatility in a range of industrial applications, Tightness of nuts, bolts and other hardware, The presence of mineral buildup or corrosion, Position indicator accuracy (even on static valves), Proper exhaustion and air filtration in the area. IOM-CAM-BALL-T32. 0000204937 00000 n View catalogue. SuAqo6( X/L}%FJigU&UhvUNUM^1`Z+ ka:Q1soLg.!H2;gh?\UXTVItmD}+ ee@O\PI-/} s# kd(Ido{1E;U% [Vu];fo#cF:_-z64\j tk^e2s5;]0`FmiBJBmbT[qe:>X0?Fe2 '/bj&mTm\A=*:h =] Many ball valve manufacturers will provide an estimate of the expected lifespan of a ball valve, and proper maintenance can certainly extend this range. 0000103392 00000 n Movement of the ball will help dislodge debris and build-up inside the valve. The Benefits of Threaded Ball Valves Threaded Ball Valve Connections (Straight vs. Diverter Ball Valve; Compact Rotary Actuator; Chokes; Check Valves; Custom Designed Systems; Control Panels. For problem valves, leave the cleaner inside the valve for several days andtop-up frequently. Why is Ball Valve Maintenance Important? fx^B: !! STEM EXTENSIONS GROVE Ball Valves can be provided with optional stem extensions to permit buried or underground installations in remote or inaccessible areas. 2. endobj xH1#y_ l 0000234051 00000 n The sealant injection system of ball valve plays a part as the emergency sealing or backup sealing when soft sealing rings damage (seat inserts and o-rings) by accident. API 6A Gate Valves, Choke Manifolds, Kill Lines. 4-Inch bore sizes for standard and reverse flow the cap slowly until the in. 90 three-port ball valve designed to maintain bubble-tight performance when used as a diverter or as a selector valve. 0000006006 00000 n 3.3 Packing gland 3.3.1 Loosen the setscrews in the stop collar and remove the screw from the /|: P9%y~1|U]Oet?Zz;~jV[c[7afkJ|TlL5-t4aI*&D{5:E}ZeiB B /nN#[2{@LEuvUvI!S.{Wn]VsV&gYApyvCw):b?-3 C1?n14SG= !X, endobj 0000232072 00000 n 0000198479 00000 n The system temperature/pressure rating will affect the material of your chosen ball valves. % We offer two maintenance service programs and they are suitable for ball, plug and gate valves including X-mas trees with seat injection fittings only. After completing the grease injection procedure, reattach the protective cap to each grease fitting. * The sealant system is a network of grooves and channels, inside the valve leading to seal points around the ball, gate or plug. 0000196540 00000 n Visit: www.xinyipneumatic.com, Wow, What a Excellent post. 0000005732 00000 n /Info 63 0 R 0000202395 00000 n 0000007962 00000 n Preventive Maintenance Services. 0000202679 00000 n Not so. %%EOF 42 21 ORBIT Valves and Actuators. so i would have the valve in a half open position, and slowly add grease, while watching your grease pressure gauge. Have your valves checked by a skilled inspector on a routine basis. 0000003348 00000 n >> ONLINE GREASING / SEALANT LUBRICATING ON BALL VALVE. If necessary, the ball valves must be cleaned from dirt and dust 0000016040 00000 n This will assure efficient and, safe operation of thousands of valves that are now being removed and repaired or, It has been suggested that increasing the frequency of servicing valves automatically, places more grease into pipelines and other facilities. If there is no physical damage to the sealsthis will be all that is required. /Form Do Purge the cleaner by injecting an equal amount of lubricant or sealant. butterfly valve (12 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron wkm 370D6 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. 0000200681 00000 n /S 780 $O./ 'z8WG x 0YA@$/7z HeOOT _lN:K"N3"$F/JPrb[}Qd[Sl1x{#bG\NoX3I[ql2 $8xtr p/8pCfq.Knjm{r28?. If possible, operate the valve and determine its' condition. /H [ 1854 1154 ] 0000071988 00000 n Actuated and manual ball valves suited for a variety of industrial and OEM applications. Box 193520 Little Rock, Arkansas 72119 U.S.A. Many manufacturers (such as Gemini Valve) permanently lubricate their ball valves before shipment, meaning that additional lubrication later in the valves life is unnecessary. 0000001854 00000 n stops to ensure the valve is fully closed. 11 0 obj /T 697585 endstream endobj startxref stream /S 780 %%EOF << /Length 12 0 R /Type /XObject /Subtype /Image /Width 308 /Height 463 /ColorSpace If ball valves are regularly inspected, maintained and replaced on a projected schedule, there will be less need to allocate funds to unexpected repairs or replacements. Products: Actuator - Direct Gas When greasing RDI Valves, it is recommended to use RDI2015 (K-Stick) grease for PLUG VALVES and RDI6430 grease for BALL VALVES. <]>> HD 1{O I$M=H*) }Mx06}#x@: r7`R!87Cln,JYd?tutRA2"8XVx0#t]'wqPy^~ ]= Ball Valve Maintenance [Preventative & Scheduled]. Overall, metal ball valves have a longer lifespan than those made with PVC or other synthetic materials. One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. 13 0 R /BitsPerComponent 8 /Filter /FlateDecode >> :F*"fm `Dhm* b3+H`LP.-gpnHn:O$-%f&9X,y8ph8tCPBL*ezmT I?EyM*|`S%a0HNFWhX 1]\~j]B8v*0cDdX!u46G9!PR 'L BU)@NZGUl\gs7>WAGD+*NXJKNa.I4zP/lY Rm; [!VY.{t1B,kbV[3}y%3ec/!X]ZV^\]R)E/0n-&'Vb5LN A single injection fitting with integral check valve is installed in this port, and a secondary check valve below the injection fitting is not supplied with the standard design (Reference Figures 1 and 2). Rz*2u [ffS+f}J3Hs+4On; w. /E 233495 135 0 obj 0000204380 00000 n The greasing frequency may increase, depending on the usage conditions. 0000143067 00000 n Looking for a replacement part or a specific model? 0000201813 00000 n %PDF-1.6 % 4. 0000009510 00000 n NEVER use excessive force or torque when trying to turn a seizedvalve. 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